Why Quality Control Matters for Long-Term Supply

Distributors and brand owners need more than a good sample.
They need repeatable quality across every shipment.

With 33+ years of manufacturing experience, a digital production system, and strict quality management protocols, Fansace provides partners with confidence—not just products.

Inside Fansace’s Mattress Testing Lab: How We Guarantee Quality to U.S. & EU Standards

2. Bedside Pressure & Edge Support Test

A seat simulator applies 1,000N pressure at 200mm from the mattress edge, repeated 5,000 times, simulating a 100kg adult sitting on the bedside over years of use.

This ensures:

• Strong edge support

• Minimal deformation

• Safe and stable seating

• Reduced risk of slipping or collapse

3. Mattress Surface Firmness & Support Test

Using a 13.15-round testing device, pressure is applied to five key support zones of the mattress.

We analyze:

• Support force variation

• Firmness consistency

• Height stability

This guarantees balanced support and sustainable comfort—
night after night, year after year.

4. Cornell Impact & Fatigue Test

A 200kg steel impact device repeatedly strikes the same spot on the mattress 10,000 times at 50 impacts per minute.

This test measures:

• Elasticity retention

• Fatigue resistance

• Structural durability under heavy load

Even under extreme conditions, the mattress must remain stable and supportive.

WAIT, IS THAT ENOUGH?NORWAY, WE NEED TO BE ACCURATE INEVERY DETAIL

5. Foam Ball Rebound Test Machine

Measures foam resilience by recording rebound height and rebound rate (%).
Higher rebound indicates better elasticity, support, and resistance to collapse, while lower rebound reflects softer, slow-recovery comfort.
Used for batch consistency and quality control.

6. Foam Compression Set Test Chamber

Simulates long-term compression under high temperature to measure permanent deformation rate.
This test directly indicates foam recovery ability, long-term support, and durability.

7. Foam Indentation Hardness Tester (ILD Test)

Applies controlled pressure to measure the force required to compress foam to a set depth.
ILD values define foam firmness, while compression ratio reveals support performance—key data for mattress and seating design.

8. Constant Temperature & Humidity Chamber

Recreates extreme climate conditions—from heat and humidity to cold and dryness.
Used to identify material risks, validate performance, predict lifespan, and ensure compliance with global standards.

9. Color Fastness to Rubbing Tester

Simulates dry and wet friction under standard pressure and cycles.
Evaluates fabric color transfer resistance, preventing fading, staining, and appearance defects.

10. Martindale Abrasion Tester

Simulates long-term fabric wear to assess abrasion resistance, pilling tendency, and durability.
Ensures upholstery and textile materials maintain appearance and performance over time.